Thermal Spray Coating Materials

HTS Coatings offers a wide-variety of coating solutions. Each material has specific benefits and applications. Our experienced and knowledgeable team can find a solution to fit most industrial problem points.

Below is a list of our most common coating materials. In addition to these, thermal spray is capable of many materials beyond what you see here. We would love to chat about your project!

Material	Composition (if available)	Process	Notes
300 Series Stainless Steel	10-14% Ni, 2% Mo, 1% Mn, 16-18% Cr, Fe-balance	Flame, Arc, Plasma, HVOF
400 Series Stainless Steel	0.3% C, 1% Ni, 1% Mn, 12-14% Cr, Fe-balance	Flame, Arc, Plasma, HVOF
90 MXC	23% Cr, 4% Mo 2% B, 9% Ni, 1% Si, 1% Mn, Fe-balance	Arc
95 MXC	27-29% Cr, 1.5-2% Mn, 1-2% Si, 3-4% B, Fe-balance	Arc
Aluminum	99.5% Al	Arc
Aluminum Bronze	91% CU, 9% Al	Flame, Arc
Aluminum Oxide	99.5% AL2O3	Plasma	Similar to: Metco 105SF Metco 105SFP
Babbitt	88% Sn, 7% Sb, 4% Cu	Flame, Arc
Brass	40% Zn Co-Balance	Flame, Arc
BTHC-0005™	Proprietary	HVAF	Hard Chrome Plating Alternative
75% Chromium 25% Carbide	75% CrC, 25% NiCr	HVOF
80% Chromium 20% Carbide	80% CrC, 20% NiCr	HVOF	Similar to: RAM 31
Chrome Oxide	99% Cr2O3	Plasma
Chrome Oxide Silicon Oxide Titanium Dioxide	93% Cr2O3, 4% Sio2, 3% TiO2	Plasma	Similar to: Metco 136F
Chrome Oxide Titanium Dioxide	55% Cr2O3, 45% Ti02	Plasma	Similar to: Metco 106F DuraChrome™
Colmonoy 56	76.2% Ni, 0.5% C, 13% Cr, 2.5% B, 3.8% Si, 4% Fe	Weld, PTA, Laser
Colmonoy 6	74.2% Ni, 0.6% C, 14% Cr, 3% B, 4.2% Si, 4% Fe	Flame, HVOF, Weld, PTA, Laser
Colmonoy 69	16.5% Cr, 5% Mo, 4.5% Si, 3.8% B, 3% Fe, 2.1% Cu, 0.55% C, Ni-balance	Flame, HVOF, PTA, Laser
Colmonoy 88	17% W, 15% Cr, 4% Si, 3.5% Fe, 3% B, 0.8% C, Ni-balance	Flame, HVOF, PTA, Laser
Hastelloy C-276	15% Cr, 5% Fe, 16% Mo, 3% W, Ni balance	Arc, HVOF
High Carbon Steel	80% C	Arc
Inconel 625	21% Cr, 3% Fe, 8% Mo, 3.5% Nb, Ni-balance	HVOF
Inconel 718	Ni, 19% Cr, 19% Fe, 5% Nb, 3% Mo, Ni-balance	HVOF
MCRALY	22% Cr, 10% Al, 1% Y, Ni-balance	Plasma, HVOF
MCRALY	32% Ni, 21% Cr, 8% Al, 0.5% Y, Co-balance	Plasma, HVOF
Metco 12C	10-17% Cr, 3% B, 3% Si, Ni-balance	Flame, HVOF
Metco 14E	13.8% Cr, 2.1% B, 3.3% Si, 4.9% Fe, Ni-balance	Flame, HVOF
Metco 16C	16% Cr, 4% B, 4% Si, 3% Cu, 3% Mo, 2.5% Fe, 0.5% C, Ni-balance	Flame, HVOF, Spray & Fuse
Metco 31C	65% (Ni, 17.5% Cr, 4% Fe, 4% Si, 4% B 0.5% C) 35% (WC, 12% Co)	Flame, HVOF
Metco 32C	20% (Ni, 17.5% Cr, 4% Fe, 4% Si, 4% B, 0.5% C) 80% (WC, 12% Co)	Flame, HVOF
Metco 42C	17% Cr, 2% Ni, 0.18% C, Fe-balance	Flame, Plasma	Similar to: 431 SS
Metco 204	Proprietary	Plasma
Metco 301NS	69% Ni, 13% Cr, 8% Fe, 3.5% Al, 6.5% BN	Plasma
Metco 314NS	71% Ni, 4% Cr, 4% Al, 21% BN	Plasma
Nickel Aluminide	95% Ni, 5% Al	Arc, Plasma
Nickel Aluminum	80% Ni, 20% Al	Flame	Similar to: Metco 104NS
Nickel Chrome	17.5% Cr, 5.5% Al, 2.5% Co, 0.5%Y2O3, Ni-balance	Arc, Flame	Similar to: Metco 461NS
Nickel Graphite	75% Ni, 25% Graphite	Plasma
PS 200	Ni, Co CrC Ag+Fluorides	Plasma
PS 300	Ni, Cr CrO2 Ag+Fluorides	Plasma
PS 400	Ni, Mo, Al, CrO2 Ag+Fluorides	Plasma
Stellite 1	30% Cr, 13% W, 2.5% C, Fe,Ni, Mo, Mn, Si, Co-balance	Flame, HVOF, Spray & Fuse
Stellite 6	19% Cr, 0.7% C, 2.3% Si, 3% Fe, 13.5% Ni, 1.7% B, 7.5% W, 1% Mn, Co-balance	Flame, HVOF, Weld
Stellite 12	29% Cr, 8.5% W, 1.8% C, Fe, Ni, Mo, Mn, Si, Co-balance	Flame, HVOF, Spray & Fuse, Weld
Titanium Oxide	99% TiO	Plasma
Tribaloy T-400	8.5% Cr, 28.5% Mo, Ni & Fe, 2.6% Si, Co-balance	Plasma, HVOF
Tribaloy T-800	17.5% Cr, 28.5% Mo, 3% Ni, 3% Ni & Fe, 3.4% Si, Co-balance	Plasma, HVOF
Tungsten Carbide Chrome Nickel	73 WC, 20% Cr, 7% Ni	HVOF	Similar to: LW-105 LW-105A RAM 25
Tungsten Carbide Cobalt	88% WC, 12% Co	HVOF, HVAF	Similar to: LW-11 LW-11A LW-118 RAM 1
Tungsten Carbide Cobalt	83% WC, 17% Co	HVOF, HVAF	Similar to: LW-102 LW-102A RAM 10
Tungsten Carbide Cobalt Chrome	86% WC, 10% Co, 4% Cr	HVOF, HVAF	Similar to: LW-103 LW-103F LW-103H LW-95 RAM 21
Tungsten Carbide Nickel	90% WC, 10% Ni	HVOF, HVAF	Similar to: LW-104
Wallex 50	10% W, 19% Cr, 0.8% C, 2% Fe, 3.4% B, 2.8% Si, 18% Ni, 44% Co	Flame, HVOF
Wallex 55	34.8% W, 12% Cr, 2.3% C, 1.2% Fe, 2% B, 1.7%Si, 12.6% Ni, 33.4% Co	HVOF
Yitria Stabilized Zirconia	92% ZrO2, 8% Y2O3	Plasma
Zinc Aluminum	85% Zn, 15% Al	Flame
Zirconium Oxide	ZrO2	Plasma
B50A919	Cobalt Base Chromium Tungsten	Proprietary	Thermal Spray Hard Coating Powder (L-605) GE Specification P16B-AG11