High-performance weld overlays deposited with precision to create durable surfaces designed for demanding industrial applications.

Three welding methods in-house:

PTA (Plasma Transferred Arc) our most precise overlay process. Minimal dilution, tightly controlled bead, reproducible across production runs.
TIG — manual precision for complex geometries and small-feature work.
MIG — higher deposition for larger wear pads and straightforward fill.

Alloys we stock: Stellite 1, Stellite 6, and Stellite 12, Colmonoy 6, Colmonoy 5, and Colmonoy 88, Wallex 50 & Wallex 55, and Tungsten carbide.

As an ASME Section IX-Certified welding facility, we provide precision weld overlays for components across a variety of industries. Combined with our in-house machining and grinding capabilities, we deliver finished parts built to your exact specifications.

The HTS Hardface Welding Processes

PTA Plasma Transferred Arc Welding Available at Madison, IL

TIG Clean, precise tungsten inert-gas welding for thin sections, fine repairs, and finish passes. Available at Madison, IL

MIG Fast, efficient wire-fed metal inert-gas welding for build-up and structural work. Available at Madison, IL

Spray & Fuse Spray & Fuse Available at Madison, IL

Stellite Cobalt-based hardfacing alloy prized for extreme wear, heat, and corrosion resistance. Available at Madison, IL

Colmonoy Nickel-based hardfacing alloy for abrasion and corrosion resistance across a wide range of parts. Available at Madison, IL

Tungsten Carbide One of the hardest coating materials available — maximum abrasion resistance for high-wear surfaces. Available at Madison, IL

Wallex Cobalt-based Wall Colmonoy alloy for wear and corrosion resistance in demanding service. Available at Madison, IL

Hardface Welding

The HTS Hardface Welding Processes

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